What are the advantages of conical twin-screw barrel

The patented intelligent process technology concept combines extended pre-heating zone and optimized screw design to deliver high outputs with less machine wear and shear input. In addition, it balances thermal and mechanical energy input into the melt. It also provides increased processing versatility with a single screw configuration.The high efficiency of the twin screw barrel is accompanied by a higher requirement for machining clearances. This is because the high pressures can bend or bond the flight metal to the plastic, causing wear. A computer simulation tool can show the peaks in pressure and the resultant wear and tear.Twin-screw extruders are capable of producing high-quality plastic materials.


They are available in four models, ranging from 38 to 72 mm in diameter. They are based on the konos extruder technology, and their screw geometry has been optimized to produce high-output plastics. In addition to that, the screw flights are protected with a pure layer of molybdenum.Screws with Conical twin screw barrel have less wear and longer life than other screw types. The screw geometries used by these screw types are proven and work well with higher-filled formulations and regrind material. As a result, the screw life is extended and the costs of operating the screw are lower.The screw has a larger feed zone which improves heat energy transmission. The plastification work is spread out across a larger area of the screw.

The digressive pitch ensures no pressure peaks and long gear box life. The barrel and screw are coated with a novel wear-resistance material to ensure a long life and minimal maintenance. Moreover, the barrels have a more accurate conical bore, which reduces wear.Twin screw barrel screws are the best solution when using resins and high-temperature melts in manufacturing processes. However, wearing barrels and screws can be a problem. A good preventive maintenance program will keep your process running smoothly and prevent problems. A good preventive maintenance plan should include inspection and cleaning of screws and barrels. It is essential to prevent process failure caused by worn screws and barrels.Energy-efficient conical twin-screw barrels reduce the wear and tear on screw tips and barrels.

The barrels' rapid action hydraulic cylinder arrangement facilitates cleaning of the screw and barrel tip. These advantages eliminate the need for external pushers. Environmental benefits of conical twin-screw barrels can be seen in the following three ways. First, they are highly recyclable and reduce waste.If you're trying to choose between conical and parallel twin screw barrels for your machining application, you'll want to compare the features of each. Parallel twin screw barrels are more efficient, but have higher requirements for machining clearance. In addition to efficiency, a parallel twin screw barrel has better wear resistance, lower energy consumption, and larger load-bearing torque.